PRO-MIC Roll Measurement Systems

PRO-MIC Systems/OptionsPMC_Snowball

All Systems and Options

PRO-MIC Systems and Options: PRO-MIC builds a wide variety of measurement devices to meet specific mill roll measurement needs.  Literature describing the most common systems can be found below.  We have designed many systems that are not shown here.  If you don't see your application, send us a note and we'll quickly reply with our experience or advice.

1. PRO-MIC General Brochure Our most general literature, describing the PRO-MIC Systems.


PRO-MIC Roll Profiling Systems:

1. PRO-MIC TRUE End-to-End  This patented dual arm system measures complete end-to-end profiles in one continuous pass.  If your rolls have to be right, this is the system to have.

2. PRO-MIC Lightweight Precision Single Arm Systems: The new version of the PRO-MIC single arm system; extremely light and easy to handle.  Measures to within 2 inches of each end of the roll body.  Simple, fast, easy.

3. PRO-MIC Rolling Caliper (Opposed Probe) Systems: This new version of the PRO-MIC single arm system used a rigid arm configuration and opposed Digital measurement probes.  This design is popular for:  extreme precision, rough or soft roll materials, large diameter backup rolls,  The system is extremely light and easy to handle.  Measures to within 2 inches of each end of the roll body.

4. PRO-MIC Precision Dial Indicator Saddle Mic / Roll Caliper: The precision required for PRO-MIC saddles to measure electronically makes them outstanding when used as old fashioned dial indicator saddle mics.

5. PRO-MIC Digital Electronics: The latest generation of PRO-MIC Electronics is all Digital.  Digital means no calibration adjustment and no worry about changing probes in the field without calibration.  Many other improvements too.

6. PRO-MIC Retrofit Packages: The PRO-MIC electronics can be retrofitted to your existing manual saddle mic.  The cost of an electronic profile measurement system can be greatly reduced by re-using your existing saddle.

7. PRO-MIC Mini Z (Z-Mill Rolls): Specially designed systems for measuring small OD rolls.

8. PRO-MIC Spanner: One of several special systems PRO-MIC offers to measure rolls in place, in the machine or mill.


In-Place Measurement Systems:

1. **NEW** PRO-MIC Low Clearance Systems - Low Clearance Designs to measure Calender rolls with 35mm of clearance.

2. Spanner - Linear Measurement Rail based for tight spaces.

3. Mini Systems - to measure small diameter rolls (Sendzimir Mills) two options are available: opposed probe and TRUE End-to-End versions.


PRO-MIC Software Options

1. PRO-MIC Quantum Software  (New Version Now available) Microsoft Windows PC based storage and recall of profiles.    Visual Quantum is a simple to use program for profile storage, recall and target shape analysis.  The current version includes the ability to compare up to three stored profiles at one time.  Comparing profiles is a great feature for anyone interested in calculating roll wear, thermal expansion or analyzing any changes in roll profiles.  Advanced software with a simple user interface.  Visual Quantum is networkable for multiple users and stores the profile data in Microsoft Access.

2. Bluetooth Wireless Communication   This new option provides wireless Bluetooth communication between your PRO-MIC System (Charger/Interface) and your PC running PRO-MICs Visual Quantum Software. Great for downloading roll profile data from the roll grinder location to a remote PC.

3. Touchscreen Ready Software  PRO-MIC Quantum Software is now Touchscreen Ready. The program has been modified for easy use with your Touchscreen display including a custom PRO-MIC on-screen keyboard with easy-to-use extra large keys.

4. RGB Engineering Computerized Crowner Retrofit System.  Your PRO-MIC data can now provide a real time link to your RGB Engineering (http://www.rgbengr.com) Crowner Control.  PRO-MIC and RGB are working together to automate the bed correction process. Contact PRO-MIC or RGB for more information.

5. PRO-WIN Datalogger  is a compact package designed for the user who needs complete access to the PRO-MIC's measurement data.  The software can be automated for easy and quick downloading of all profile data into text files which can then be easily manipulated by the user or incorporated into an existing plant data system.

Accessories and Optional Measurement Abilities:

1. Bluetooth Wireless Communication  This new option provides wireless Bluetooth communication between your PRO-MIC System (Charger/Interface) and your PC running PRO-MICs Visual Quantum Software. Great for downloading roll profile data from the roll grinder location to a remote PC.

2. PRO-MIC PRO-FILER  Hand-held data-logger with text display.

3. PRO-MIC Roll Shape Analysis  This upgrade provides analysis of your ground profiles relative to a perfect theoretical sine curve.  Used to judge a grinding machine's capabilities, accuracy and grinder bed wear condition.  Shape Analysis is included in the Visual Quantum PC Software Package and is also available in the PRO-MIC box itself (S/N 3000 and up).

4. Concentricity (Roundness) Measurement  Your existing PRO-MIC can measure the TIR and/or concentricity of rolls in your grinder.  A polar plot is available from your PC with the Visual Quantum software Concentricity package.

5. Temperature Measurement Option  Your existing PRO-MIC can measure the Thermal Profile of your rolls at the same time that it measures the diameter profile.  Our system uses non contact infrared thermocouples to make the measurements.  The system operation is virtually unchanged.

 

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